3D printed denture instructions for use (IFU)

Overview: This article provides the indications, risks, and clinical directions for the use and maintenance of Dandy 3D printed dentures. It serves as the official Instructions for Use (IFU) for dental professionals.

Dandy’s final dentures (partials and full) are designed/fabricated using digital technology (some partials are fabricated by hand), allowing for a precise fit and customization to the patient's specific needs. They are made of highly durable and biocompatible materials, ensuring long-term comfort and function.

Indications for Use

Dandy Dentures are removable prostheses intended to replace missing natural teeth and oral structures. These dentures are indicated for both fully edentulous and partially edentulous patients who require prosthetic restoration.

Contraindications

Do not use Dandy dentures in patients with any of the following conditions:

  • Uncontrolled periodontal disease

  • Severe residual ridge resorption

  • Untreated oral lesions

  • Known hypersensitivity to methacrylate monomers, acrylic, or PMMA-based materials

Potential Risks and Benefits of Dentures

Risks (all types):

  • Gingival irritation, mucosal soreness, ulceration
  • Poor adaptation may cause instability or trauma
  • Allergic response to base or teeth materials

Benefits:

  • Restores oral function, speech, mastication, and esthetics
  • Digitally fabricated for precision fit and reduced chair time
  • Material-specific advantages:
    • HIPA: High-impact resistance, lifelike esthetics
    • 199 Resin: Lightweight, digitally accurate
    • PMMA: Seamless monolithic

Clinical Insertion Protocol

To ensure a proper fit, dental professionals should follow these insertion steps:

  1. Prepare Oral Tissue: Clean the patient's oral tissues with a soft-bristle brush or rinse.

  2. Guide Insertion: Hold the denture by the edges and insert it using a gentle rocking motion.

  3. Partial Denture Placement: For partial dentures, use fingers to guide the appliance into position without excessive force.

  4. Seat the Appliance: Instruct the patient to bite and swallow to seat the denture. For partials, have the patient bite down gently to ensure stability.

  5. Assess Retention: Use adhesive if the initial retention is insufficient.

  6. Adjust Occlusion: Use carbon articulation paper to identify and adjust heavy occlusion points.

Adjustment and Maintenance Guidelines

When adjusting the denture material, adhere to these technical standards:

  • Tool Selection: Use high-speed rotary instruments with light pressure.

  • Temperature Control: Maintain material temperature using water and air spray to prevent micro-fractures caused by dry adjustments.

Material Specifics:

  • HIPA: Adjust with cooling to preserve resin integrity.

  • 199 Resin: Adjust gently to avoid material delamination.

  • PMMA: Use carbide burs and polish for a smooth finish.

Daily Cleaning and Storage

Patients must clean dentures daily before and after every use to maintain biocompatibility.

  • Initial Rinse: Use warm water (below 45°C/113°F) and soft, liquid, antibacterial dish soap to remove saliva and debris.

  • Cleaning Agents: Use a soft-bristle brush with approved solutions like Polident or Efferdent for 10–15 minutes.

  • Prohibited Substances: Do not use chlorine bleach, hydrogen peroxide, mouthwash, or alcohol, as these damage the denture material.

  • Storage: When not in use, store the denture in a clean, dry place away from excessive heat or pressure.

Additional Information

  • Clinical studies have shown final dentures to be an effective and reliable treatment option for patients with missing teeth.
  • If the patient experiences any adverse events, such as pain or irritation, they should discontinue use and contact your practice immediately.
  • Final dentures have a limited warranty, which may vary depending on the manufacturer.
  • Smoking with the dentures inserted can cause discoloration

Dandy’s digital dentures are made using industry-leading Carbon 3D printers and Dentsply Sirona resins to provide superior strength, durability, and aesthetics. We also offer Ivoclar milled dentures for highly aesthetic cases.

Signature Printed

 

Dandy’s Signature Printed Dentures are made using industry-leading Carbon 3D printers and Dentsply Sirona’s Lucitone Digital Print™ Denture System. The Signature Printed Denture provides superior durability,  wear resistance, and high-quality aesthetics.

  • Base Material -Dentsply Sirona Lucitone Digital Print Resin
  • Tooth Material - Dentsply Sirona Lucitone Digital IPN Premium Tooth Resin
  • Manufacturing - 3D Printed
  • Features - Medium festooning and no stippling

Disposal

  • Denture disposal typically involves handling it as a regulated biohazardous waste or general waste, often through specialized handlers for incineration or secure landfill disposal. 
  • Always avoid putting them in regular trash without checking local rules.
  • Biohazard/Infectious Waste: Treat used or unclaimed dentures as biohazardous due to saliva/blood; use red bags and authorized carriers.
  • Incineration: A common method for final destruction.
  • Metal Recovery: If the denture has precious metals (gold/silver), return it to a dental lab or scrap refiner for recycling, as it can be profitable and prevents pollution.
  • Confidentiality: Redact or destroy patient info on lab boxes and bases before disposal. 

     

ADA/CDT Codes

Complete Denture
Denture (Mandibular) D5120 Mandibular Complete Denture
Denture (Maxillary) D5110 Maxillary Complete Denture
Immediate Denture (Mandibular) D5140 Mandibular Immediate Denture
Immediate Denture (Maxillary) D5130 Maxillary Immediate Denture
Overdenture (Maxillary) D5836 Complete Maxillary Over-Denture
Overdenture (Mandibular) D5865 Complete Mandibular Over-Denture
Overdenture (Generic Code) D5860 Overdenture Completed by Report (Generic Code)
Relined Denture (Full Mandibular) D5751 Reline Mandibular Complete Denture
Relined Denture (Full Maxillary) D5750 Reline Maxillary Complete Denture

 

Adjustments
Complete Denture: Maxillary D5410 Adjust complete denture (maxillary)
Complete Denture: Mandibular D5411 Adjust complete denture (mandibular)

 

Acrylic (Flipper) Partial Denture
partial denture – cast metal framework with resin denture bases D5213 Maxillary
partial denture – cast metal framework with resin denture bases D5214 Mandibular

 

For Unilateral Resin
Removable unilateral partial denture – one-piece cast metal (including clasps and teeth), maxillary D5282 Maxillary
Removable unilateral partial denture – one-piece cast metal (including clasps and teeth), mandibular D5283 Mandibular

 

Adjustments
Partial Denture: Maxillary D5421 Adjust partial denture—maxillary
Partial Denture: Mandibular D5422 Adjust partial denture—mandibular
Add On's
Metal Mesh substructure D5876 Add metal substructure to acrylic full denture (per arch)

 

Related Information

Full Dentures Material Safety Data Sheets

Partial Dentures Material Safety Data Sheets

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